Laser processing textiles

Laser engraving dark natural textiles

Dark denim or cotton fabrics can be easily “bleached” by laser engraving. It is important to use a low laser power (up to approx. 20% at 100 watts) and to engrave without Z offset depending on the material. CAUTION: If you use too much laser power or the resolution is too high, the fabric may tear or the fibers may dissolve, immediately or after the first wash at the latest. Depending on the graphic, a resolution of 250 to 500dpi is suitable.

Laser engraving light natural textiles

In order to achieve a dark laser engraving on light textiles, deliberate defocusing is required, i.e. a Z offset of approx. 2 to 20 mm is used depending on the material. The further the lens is from the material, the larger the laser spot.

Laser cutting natural textiles

Use a frequency of 1000 to 3000 Hz for cutting. To avoid dark edges, we recommend switching on Air Assist during the cutting process and using the nozzle with the smallest diameter.

Laser engraving synthetic textiles

Some fabrics such as synthetic leather, fleece or synthetic felt are very easy to engrave. Given that the synthetic material melts during this process, good contrasts are possible. To achieve a homogeneous engraving, use a Z offset of 1 to 5 mm, depending on the fabric. Use a resolution of up to 500 dpi for the engraving.
Some textiles are not suitable for engraving e.g. thin synthetic fiber materials, as they melt during the process. You can quickly and easily test whether your fabric allows homogeneous engraving using the grayscale matrix.

Laser cutting synthetic textiles

Synthetic fabrics are excellent for laser cutting. Due to the plastic content, the individual fibers merge and are sealed. This saves time during subsequent processing because hemming is unnecessary and fraying is prevented.
In order to cut the material cleanly, i.e. clean edges without smoke residue, it is important that the synthetic textiles are not cut with too high power in combination with low speed. When laser cutting synthetic fabrics, we recommend a frequency between 1000 Hz and 3000 Hz. CAUTION: Synthetic materials - especially synthetic leather - often contain PVC. These are not suitable for laser engraving or laser cutting. When processing these materials, hazardous gases or dust may be generated, which endanger the laser user or the functioning of the laser machine. Here you will find an overview of unsuitable materials for laser processing.