Cork board
Use the design template and instructions below to create a beautiful custom corkboard.
Cork board
Use the design template and instructions below to create a beautiful custom corkboard.
Preparation
Required material
- 1 Sheet of Cork - 3mm thickness
- 1 Sheet of MDF - 600x300mm - 6mm thickness - 3M Adhesive
- Masking material for laser bed
Machine Used
- Speedy 360, 80 watts
- 2" lens
- Aluminum cutting grid table
This DIY works great with any machine from the Speedy laser engraver series .
Tip
This DIY offers a lot of room for flexibility and creativity. Why not try a variety of different designs to suit your client or personal preference?
Step by step
Step 1: Design
Import the design template, adapting it to your software preferences. The graphic is made special by its two distinct levels of gray, which can be engraved simultaneously at unique power levels using relief mode. To determine which grayscale achieves which color change, first apply the grayscale matrix.
When sending the graphic for the corkboard to your Trotec laser engraver, we recommend the following settings:
Process mode | Resolution | Cut line |
---|---|---|
Relief | 333dpi | none |
Halftone | Others |
---|---|
Color | Enhanced geometries |
Tip:
Because the corkboard is mostly viewed from a distance, you can use a coarser resolution of 333dpi. A higher resolution will not be seen by the human eye, so you can save a lot of time in the laser engraving process.
Step 2: Laser Process The Cork
Lay your cork sheet in your Trotec laser engraver and mask the remaining working area completely. Although the parameters may vary depending on the laser machine used and the available laser power, we recommend the large nozzle to receive the best results with this material.
Laser Parameters: Engraving
Color | Process | Power % | Speed % | ppi/Hz |
---|---|---|---|---|
Black | Engrave CO2 | 50 | 70 | 500 |
Passes | Air Assist | Z- offset | Advanced |
---|---|---|---|
1 | ON | 0mm | High Quality |
Laser Parameters: Scratching
Color | Process | Power % | Speed % | ppi/Hz |
---|---|---|---|---|
Red | Cut CO2 | 12 | 4 | 1,000 |
Passes | Air Assist | Z-offset | Advanced |
---|---|---|---|
1 | ON | +9 mm | - |
Laser Parameters: Cutting
Color | Process | Power % | Speed % | ppi/Hz |
---|---|---|---|---|
Blue | Cut CO2 | 60 | 1 | 1,000 |
Passes | Air Assist | Z- offset | Advanced |
---|---|---|---|
1 | ON | 0mm | - |
Tip:
Cover the workspace very carefully when working with cork. This will help you achieve the best extraction performance and avoid flaming during cutting.
Step 3: Laser-Template MDF Support Plate
We've also attached a slightly smaller MDF board to the back of our cork, for added stability and ease of hanging. Try out the following settings for your MDF-template:
Process mode | Resolution | Cut line |
---|---|---|
Cut Job | 1000dpi | None |
Halftone | Others |
---|---|
Color | Enhanced geometries |
Step 4: Laser Process The MDF
Lay the MDF backing board in your Trotec laser machine. We recommend the following parameters, although they may vary depending on the laser machine used and the available laser power.
Laser parameters | Color | Process | Power % | Speed % | ppi/Hz |
---|---|---|---|---|---|
Cutting | Red | cut CO2 | 90 | 0.4 | 1,000 |
Passes | Air Assist | Z offset | Advanced |
---|---|---|---|
1 | ON | 0mm | - |
Similarly, we recommend the JobControl® default settings for MDF with 6mm thickness.
Step 5: Cleaning And Assembly
Clean the cut edges of your cork with a damp cloth, and attach the MDF securely to the back.
Your personalized corkboard is now finished!
Inspiration
Personalised corkboards are ideal for a business, club, yourself or a customer.