6 reasons why a laser machine can increase your productivity

In a landscape where every second counts, businesses are constantly seeking innovative tools and technologies to streamline their operations and maximize productivity. One such groundbreaking solution is the use of laser machines. These precision instruments have revolutionized various industries, offering unparalleled speed, accuracy, and versatility. Engineered as production devices, Trotec lasers are meticulously crafted to empower users with the means to achieve profitable production seamlessly. In this blog, we delve into six compelling reasons why a Trotec laser machine can significantly elevate your productivity and propel your business towards success. 

When it comes to increasing productivity in your business, one of the key factors are the speed and laser power of a laser machine, ensuring remarkable enhancements in output. Take, for instance, James Hodge, the Managing Director of Javik Laser, who has observed substantial improvements in processing efficiency through the adoption of their Speedy 300 laser engraver. The laser empowered Javik to achieve notable improvements in label production as Javik can now generate twice the number of labels in half the time compared to their previous laser systems. Consequently, this advancement translates into a remarkable 300% increase in label production capacity. Notably, Javik can now accomplish in a single day what previously required three days of production using their Trotec laser. By harnessing the speed and precision offered by laser machines like a Speedy, businesses can streamline their workflows and achieve unparalleled levels of productivity. In addition, with optimized cutting process parameters, you're not just cutting materials – you're cutting down on production time, boosting efficiency, and ultimately, maximizing profitability. 

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Another significant reason why integrating a laser machine can substantially boost your productivity is the elimination of pre- and post-processing stages. When processing acrylic with traditional cutting methods, such as sawing, achieving a glossy, flame-polished edge often demands additional post-processing steps, adding both time and expense to the production cycle. However, with laser technology, this glossy finish is effortlessly attained during the cutting process itself. By bypassing the need for post-processing, you save valuable time and resources. Laser machines offer a contactless process, negating the need for intricate setup and fixturing, further streamlining your workflow. Additionally, the absence of stress on the workpiece minimizes the risk of damage, ensuring that your materials remain intact and usable throughout the manufacturing process. The same applies to the personalization of a wooden board. For instance, in one of our applications, mechanical processing takes seven times longer than laser engraving. Mechanical engraving additionally requires ten minutes preparation time for programming, set-up, blanking and cutter grinding. Preparation time is eliminated when using a laser machine due to its contactless processing. The total production time of 38 minutes for mechanical engraving is therefore 9.5 times longer than laser processing, which takes a total of four minutes. 

Learn more about the different cutting technologies: A comparison of cutting technologies

The third compelling reason why a laser machine can significantly boost your productivity is the reduction in waste it offers. Unlike many traditional treatments that involve pollutants, laser processing generates minimal waste. For instance, with CO2 lasers, the only residue produced are fumes and vapors, which are promptly filtered via an exhaust system. Moreover, the precision of laser treatments significantly minimizes scrap, effectively cutting back material scrap while keeping waste production in check. This clean process ensures minimal accumulation of dirt, eliminating the need to deal with chips or other debris. In contrast, alternative cutting techniques like milling generate substantial dust and swarf, which not only compromises the quality of the finished product but also poses risks such as scratching the material being processed. Additionally, the dust and swarf generated during milling contaminate the air and quickly accumulate on surfaces, such as acrylic sheets, due to static charge, further hampering print quality. 

The software interface plays a crucial role in enhancing productivity. Our Ruby® laser software is designed with a user-friendly interface. Operators can seamlessly import customers' layouts into our Ruby® software, regardless of the program's version, further streamlining the workflow and boosting productivity. Our free Trotec video tutorials allow operators to become proficient in Ruby® software in less than 60 minutes.  

The skill level of the operator can also impact your productivity. A well-trained operator can considerably enhance the performance of the equipment by effectively optimizing cutting parameters and understanding its capabilities. That's why we will teach you the correct movements right from the start. Alongside the installation of your new machine, comprehensive trainings are available. Additionally, individualized trainings sessions can be requested at any time.  

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Laser machines excel in lower maintenance costs and fewer rejects which also affect your productivity. Unlike traditional methods, lasers operate without any physical contact with the material, eliminating the need for frequent tool replacements or sharpening. This not only saves money on maintenance but also reduces downtime spent on tool upkeep. With laser technology, the repeatability of cutting results is easily achieved, leading to a significant reduction in reject rates. At Trotec, our laser machines are designed with low maintenance in mind, thanks to innovative features like our InPack technology™, which shields the machine's axles from dust, minimizing wear and tear. Additionally, our TroCare protection packages ensure that your machine is meticulously maintained for optimal performance, allowing you to plan your costs effectively while maximizing productivity. By establishing a solid maintenance system and conducting regular inspections, you can trust that your laser machine operates at its best, driving productivity to new heights.  

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Among the six reasons why a laser machine can significantly amplify your productivity, the smart technology of our new generation of Speedy laser systems emerges as a pivotal factor. Our laser software Ruby® takes on the role of central coordinator, effortlessly managing peripheral devices and overseeing monitoring tasks on your behalf. This innovative software seamlessly integrates your laser machine equipped with intelligent electronics, Atmos exhaust system, laser materials, and service and support, creating a cohesive ecosystem primed for intelligent monitoring and optimized production.  

One of the standout features of this smart technology is its ability to automatically adjust exhaust performance without the need for manual intervention, even as applications change. This hands-off approach not only saves valuable time but also ensures optimal performance across various tasks. Furthermore, with Ruby® acting as the central hub, communication between all laser components and services becomes seamless, facilitating a streamlined workflow that minimizes downtime and maximizes productivity. 

Moreover, the smart monitoring capabilities of our new generation of Speedy laser systems ensure non-stop laser processing, maximizing machine uptime and minimizing disruptions. By detecting potential issues early on and taking proactive measures, such as adjusting extraction power based on material requirements, these systems guarantee optimal results and intelligent energy consumption. 

Our connected solution provides the convenience of accessing real-time measurement data directly from the Ruby® dashboard. Furthermore, users receive timely notifications regarding filter changes or parts replacement, alongside the ability to remotely monitor machine status and laser position. This integrated approach empowers users to stay informed and in control at all times. 

To further optimize your productivity, consider utilizing templates. These invaluable tools allow you to engrave multiple parts in a single work process, saving precious time. With those templates that can be lasered with your own laser cutter to fit the working area, you can enhance the output and diminish handling time. Templates are your key to unlocking productivity, as we are illustrating with an example of a ballpoint pen. Engraving a single ballpoint pen requires approximately thirty seconds. However, by utilizing one template covering the entire working area, it takes merely thirty minutes to engrave 104 ballpoint pens simultaneously. In comparison, the process of individually engraving each pen would demand 52 minutes. Furthermore, the streamlined method eliminates the time-consuming aspects associated with handling, such as the placement and removal of the pens, optimizing overall productivity. 

Laser machines offer a transformative solution for businesses seeking heightened productivity. By reducing process steps, minimizing waste and offering speed and power, laser technology streamlines operations and maximizes efficiency. Comprehensive training programs and user-friendly interfaces further enhance productivity by empowering operators to manage workflows seamlessly. Additionally, lower maintenance costs and smart technology ensure continuous, uninterrupted production. With these benefits in mind, integrating a Trotec laser machine into your workflow is not just a choice; it's a strategic investment in the future success of your business, unlocking unparalleled levels of productivity and efficiency.